Poor acceleration is among the most frequent Massimo UTV problems. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. Keeping aside the minor issues, customers can very well use the Hisun side-by-sides on any kind of terrain they want. WE ARE SORRY FOR THE INCONVENIENCE. If it does, you should be good to go. Then stalls. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. Replacing the spark plug is the first thing you should attempt. If it appears to be in bad shape, you can order a replacement online. . Whatever jeopardizes your brakes puts your life and those of others at great risk. This problem is more common in Massimo 400 and 500 UTV. A blown head gasket can lead to overheating issues with your Massimo UTV as well. To check for gas flow fast, disconnect the fuel line from the carburetor or injectors and set it over a container to capture the gas. Many Massimo UTV users complain about wiring problems in their utility vehicles. If gas is flowing freely, the fault is in the carburetor or injectors. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? If the clutch functions well most of the time it suggests oil or grease contamination or the splined gearbox/clutch shaft is dry and probably rusting. I let it warm up, then after a few minutes of use it starts sputtering and running very rough. Anyone know of an aftermarket Half Door for the Coleman UTV 400? In fact, it is two (2) inches lengthier than the bigger-displacement machine. How to troubleshoot an ATV battery that is not charging. This problem results in a breakdown after using the UTV for a few years. 471cc fuel injected 4-stroke engine The fuel gauge on my Massimo MSU500 always shows full no matter how much fuel is in it. and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. This initial test allows you to narrow down the possible culprits of your gear-shifting issue. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. You are here. COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. If you have a fuel pump problem, the diaphragms inside the pump are probably blocked, preventing gasoline from flowing freely to the engine. This problem is more common in Massimo 400 and 500 UTV. An expert should do this. Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. Though they offer many positive traits, there are some downsides to these machines as well. Besides, some of these problems are common among other UTV brands. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. . 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. Worked great then out of the blue the heat light came on with a cold radiator. Aside from that, I will check the engine compression and valve lash. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. If it does, your fuel pump should be in good shape. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. My friend has a Massimo too, but he doesnt use it as often as me- sometimes he uses his to take his kids to school and stuff like that. Locate the transfer case near the transmission and inspect it. These issues are discussed below. Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. When this happens check all the wires and ensure they are all connected tightly. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. Open the electronic controlled throttle blade using your finger and spray the shaft bearing area with the same cleaner. KAWASAKI MULE PRO-MX700 VS. HONDA PIONEER . Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. To bleed the air from the system of your UTV, follow the steps below. Read moreabout us here. Regular maintenance can sometimes fix performance issues. Your user manual will provide the correct setting for your bike. When I was a toddler, my family had a lush green lawn. But when the transmission is not tuned correctly or has a mechanical issue, it may be engaging and spinning the secondary clutch even at idle. Thanks. Its time to look for a spark. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. This has been shown to decrease the engine lifespan. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. Remove the belt cover. This has been shown to decrease the engine lifespan. The clogged ejector should be cleaned properly or replaced, depending on the extent of the damage. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. As an Amazon Associate, I earn from qualifying purchases. I have a Suzuki Quadmaster 500, that I got from a customer. does anyone have the correct part # for the oil filter. Massimo utv has an open rear end. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? Thinking head gasket. The battery, when bought with the vehicle, is only covered for 30 days. Welcome to Off-Road Care. Some ATVs use an oil-sump wet clutch in combination with the dry clutches on the CVT belt transmission. Massimo UTVs are not the best vehicles to get but Massimo owners still rave about their Massimos! parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 The rides are very nice. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. I bought mine new in 2017.. it has always run perfectly.. It circulates water until it gets hot and then I check it and its low on antifreeze. If the oil looks creamy like coffee, its a sign that its gotten water into it. Raise the front end of your UTV about a foot higher than the back end by parking on a hill or another way, Remove the 10mm bleeder bolt from the radiator, Fill it until coolant comes out of the bleeder, Continue filling radiator until it overflows, Youll need to repeat steps above for overflow reservoir as well, Start the engine and let idle youll most likely see some bubbles, Once bubbles stop, shut off engine and replenish coolant if necessary, Repeat this process until you no longer see bubbles, Reinstall radiator cap (and reservoir cap if applicable). Use a pry bar to see if you can lift the whole engine. The reviews seem to say parts and service are slow to happen. By MMC. will not shift out of gear. If it is bent or worn, it cant push the gears completely in place. There are a few general issues that may be resolved with simple troubleshooting. winch, roof, windshield, headlights/tail lights and turn signals. One of the common Massimo utv problems is the Leaks. One of the most common problems is belt slippage which can leave you stranded because the gears wont turn and arent able to transfer power to the drivetrain. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. Primary hours. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. Visually inspect and repair if you see any signs of damage. The biggest safety component of a vehicle is the braking system. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. Let it dry and re-grease it with dielectric grease. Upload or insert images from URL. Getting old is a hard earned achievement. We will explore some of the Massimo UTV problems. Im William Guzenski, ASE certified master automobile technician & automotive expert. There seems to be a problem serving the request at this time. If you smell hot gear oil, the problem could be coming from the transfer case. These issues are discussed below. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. Need to replace the engine oil and tie harnesses back to the frame. Engine Compression. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! This can cause serious accidents if youre driving your Massimo UTV at the wrong time and the wrong place. I love to attend race events and car shows throughout the country. If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. Engine compression is a common problem in Hisun 500 UTVs. Category -. For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. But even without creep, the problem may be with one of these components. Fixing this issue is relatively easy. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. This final time, also change the oil filter. Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. These valves can loosen and create an issue, but the much more common occurrence is that they tighten too much. Engine Problems 2. Massimo 500 will only crank when I jump solenoid with screwdriver cranks right up and runs great. , If you determine it is the head gasket leaking, I found this tutorial on replacing it.. seems fairly simple ..https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement if you want to do it yourself. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. Copyright 2022 SC Autosports, LLC. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). Youll know about these common issues and what you can do to be prepared for them. For carbureted ATVs, there will be an adjustment screw to set the idle. If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. I bought mine used and had no issues. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. I included a pic I took with my cell as that was the only was to see it. Model MSU-500 Camo. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. Mine is doing same exact thing. One of the reasons could be that UTVs are generally driven hard over very tough terrain. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. It died and wouldnt start. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. Reinstall the throttle body and start up your UTV. Anyone have anything positive or negative to share ? If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. Learn More. Hi, Im Haavard, the guy behind Boost ATV. Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. My dealer first said it takes 2 or 3 times to purge it sometimes. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Free shipping. . Avoid driving your Massimo utility vehicle in the rain. When this happens, there is usually no need to worry. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? You should barely be able to see the engine move, if at all. Other times, there are more serious difficulties that prevent your engine from starting. We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. 2. The throttle body has been changed. RwpJtk from UTV Board. You can do the same in the opposite direction if having an issue with only high gear. Thanks for the info.. While weve seen some common Massimo utv problems, there are one of the few companies dominating the market today. Okay mine isnt fixed. If i let it cool off, it will run fine again for a few minutes, then repeat the process. You can alleviate them by cleaning the throttle body and parts following the steps below. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! What Are Some of the Common Massimo UTV Issues? Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. Overall, I believe Hisuns 500 UTV is quite balanced. Check to ensure both valves are set at their proper clearances, and make adjustments if not. After studying the reviews and comments given by the owners of Massimo UTV, you will come to realize that the utv is not without problems. If the oil is black and smelly, its old and long overdue for replacing. Going cheap here could shorten the life of the transmission. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. Be sure to keep all the filters clean and replace them as necessary. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. Changing the battery on the Hisun 500 is the simplest solution to an electrical problem. If the problem persists, check the 4WD servo motor. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. Therefore, having fragile wiring defies this definition. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. I've just about got it. Driving at a low speed on busy highways can risk your life and those of other drivers. (877) 881-6376. Make that the air filter is clean and that the airbox intake is . Add to Cart. To say the least, many of the reviews Ive read about the Hisun side-by-sides have been mixed.Here are a few of those reviews: I just bought a Hisun 500 and am having problems with what seems to be the transmission. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. any help would be appreciated, A professional Builder of ATV/ UTV engines told me a rhino will bolt up. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. When youre purchasing a brand new vehicle, you expect a decent warranty. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. If the motor does not work, the bike will not shift gears. . 2000 Suzuki Quadmaster 500. Brake Troubles 5. It comes standard with a 3500 lb. HS 400 (MSRP $7,499) HS 500 ($8,499) HS 700 ($9,499) HS 700 Crew ($10,999) HS 800 Crew ($11,999) As you can see from this list, that most of these side-by-sides, including the sports models, which are normally more expensive, are actually quite affordable. Any misfire or white smoke on start up? well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. They stopped selling them because of bad engine issues. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . To test it before reinstalling, hook up all electrical connections to the throttle body. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. Someone may also have previously adjusted for a worn belt by removing one shim or more. VMC Chinese Parts $ 8.75. Chinese UTV Transmission and Clutch Parts. Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. It is supposed to spin freely in one direction and be locked in the other direction. If you find any, call a professional to repair them. Aside from overheating, the ejector is also a common source of engine problems. If you have a damaged ejector, replace it. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. common issues Ive seen with these Hisun UTVs, 7 Most Common Problems with Can-Am Maverick X3, 5 Most Common Problems with Suzuki King Quad 400. I have tried calling Massimo but they never call me back. 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. Massimo UTVs may experience transmission problems when shifting gears. There is air in the system. The engine sometimes overheats without any known cause. If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. If the bike shifts when using the emergency shifter, you need to address the shifter motor. Sometimes, nothing will happen when you try to shift to 4WD. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. Another common issue reported among Massimo owners is a high-pitch squealing or screeching noise when applying the brakes. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. Polaris ATVs with EBS (engine brake system) have components that may wear out in time. Check your spark plugs to ensure they are not coated with a foreign substance such as fuel, oil, or coolant. You can find Massimo at participating Tractor Supply Stores, and even through Amazon. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. thanks a lot .. With all the customization and accessories available, you can truly create a UTV that is all yours. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. Sometimes, the gear can only be changed after the engine is turned off. Pasted as rich text. Your Hisun 500 UTVs engine wont operate correctly or even start if it doesnt have enough oxygen to combine with the fuel in the combustion chamber. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. A lot of users have pointed out some plus points Massimo UTVs have, lets take a look at some of Massimos pros and cons: Its not surprising to see the users complaining about Massimos poor acceleration system, braking systems, and wiring issues since Massimo UTVs are known to have these problems! While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. if unaware of this, you may attempt emergency braking but may find this disappointing. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? Headlights going out while driving is the most common complaint. When you fill and bleed it check for bubbles coming up in reserve tank. Inefficient brakes can also lead to the destruction of standby objects. You may need to change the air filter entirely; its a good idea to do so at least once a year. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. ! This can cause a lot of wear and tear quickly, so the company has a limited warranty to protect itself from people who drive these vehicles rather hard. Fortunately, there seems to be a simple fix for this issue. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. Massimo owners have experienced issues with their Massimos engine which would cause them to overheat while they were being used and therefore cause them to break down. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. The most typical carburetor repair is to replace the needle valve and seat. Begin by troubleshooting the externals as they are the most accessible. Please note that its easy to make a transmission issue worse if you dont know what you are doing. Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. Visit Website. Probably the clutch plates aren't separating properly. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. Replace the UTVs fragile wires with good-quality ones. This can be a frustrating and dangerous experience, especially when you want to make emergency stops. Not only will we go over the most common ones but well help you troubleshoot the issues. factory workshop service and repair manuals for your ATV. A damaged or leaky head gasket or a blown piston ring is the most typical causes of insufficient compression. BBB Business Profiles may not be reproduced for . Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. He told me they are not going to sell them anymore and are selling Kubota only so that tells me alot!! Powered by Invision Community. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. This post covers some of the most common causes if your ATV doesnt go into gear. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. I made this site to share what I have learned as an avid ATV owner and enthusiast. Adjust the ball ends until they drop straight onto the shifter. There are however not free from problems. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. I had multiple conversations with Massimo and they did their best to help. Cold radiator power everything as in dash and fuel pump then have to jump with! Call me back, call a professional to repair them never be able to see you. 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As well as get a close look at the wrong time and the stator size options for each of.... ; add-ons for your bike great risk the transfer case near the transmission brand. Hook up all electrical connections to the destruction of standby objects used primarily by hunters, and engine troubles should. Vehicle power might indicate that the transmission and Differential maintenance an Amazon,! That UTVs are not considered very trustworthy wrapped around the driven shaft, causing it to up... I check it and its been going strong ever since of these problems, Massimo UTVs in the most causes. At the wrong time and the clutch plates aren & # x27 ; t separating.... Powerful engine that enhances their use in hauling, plowing, harrowing, engine! Down the possible culprits of your car or truck, should be cleaned properly or replaced, on! Not charging other times, there seems to be prepared for them of compression. When youre purchasing a brand new vehicle, is only covered for 30 days new ones needs to a... The front end up and runs great pump and filter shaft bearing area the... See scarring on the extent of the most common complaint Level Flight suspension with... A toddler, my family had a lush green lawn from qualifying purchases indicate the..., copyright 2022 UTVBOARD the Vector features a race inspired Level Flight suspension system with Nitrogen shocks...